Industries across the globe use piping and valves to regulate the flow of liquid, steam, and chemicals.
Making sure they are properly labeled and identified is incredibly important. In many industries valve tags are required to meet safety guidelines. They ensure proper usage, prevent accidents or damage, and streamline the inspection process.
How Are Valve Tags Used?
An important goal for all workplaces is to ensure a safe environment for its employees. Industries which use valves know far too well how easy it can be for an injury to take place due to a mistake or improper labeling. If correct safety protocols are not followed, valves are very dangerous.
This is where valve ID tags come in. They provide proper labeling and identification of pipes and valves. By properly identifying what the valve or pipe contains, anyone who comes into contact with it will be safer. They will understand the risk involved and follow the correct precautions to stay safe.
Mistakes happen, but they are preventable. By utilizing valve nameplates, your organization will be that much safer.
Another element to the industry are inspections. Valves need to be manually inspected by a qualified person on a frequent basis.
Steam trap valves are a great example. Since they work automatically, they don’t require constant control or monitoring. Similar valves require periodic inspections to ensure they are working correctly.
This is crucial in maintaining safety as well as detecting problems before they become dangerous.
These high quality tags typically include relevant information for examiners to quickly and accurately denote in their inspections. This may include: information about the valve type, last inspection date, or just a serialized number.
In addition, valve tags must be used for the Leak Detection and Repair program (LDAR).
Industries Which Use Valve Tags
- Oil and Gas
One of the most popular choices for metal identification is embossing. This solution is one of the most durable. A die set is created which forces characters to raise upwards in the material.
The raised characters stand out are easy to read. The information is also significantly more durable than something like screen printed or write on tags.
Want to number a series of valves 1-100? Embossing is perfect. Serialized data is the preferred method for embossed identification tags.
Want to use a new design on 100 unique tags? You might want to consider another process. Since each new design requires a new die set, you’d run up the bill pretty quickly.
The photo anodization process directly embeds a design into the layers of aluminum. This provides extreme durability against chemicals, steam, water, and any other potential hazard. These nameplates are rated for 20+ years outdoors.
In addition, anodized color backgrounds are available. This opens up the possibility to color code valves or pipes providing instant identification.
Plus, MetalPhoto can use any design you would like. Custom images, text, logos, barcodes, QR codes, and more. You can even embed a different design on every tag.
Customizable and durable, this process cuts deep marks into the metal substrate. Each portion of the nameplate is cut individually, meaning it can be any design, text, or information you desire. Plus, nearly any metal type may be engraved, allowing for further customization.
Keep in mind, this is not the most cost effective process as it is very time consuming to manufacture.
One of the preferred choices for custom valve tags is aluminum. It is much lighter than stainless, without sacrificing a significant amount of durability. It is also corrosive and water resistant. Plus, anodized aluminum has the perk of adding a solid color.
Tagging pipes with a color coding system is often a must in the industry. Examples include: signifying hot vs cold, or specific chemicals, or even marking a pipe for repair.
Being able to know what is running through a pipe just by seeing a color nameplate makes work quicker and much safer.
Stainless steel is an incredibly durable material. It is used in the harshest work environments across nearly every industry.
Due to its ability to withstand most chemicals as well as water, it is a great fit for the valve tag application. It will not rust or corrode under normal circumstances. Often used for irrigation valve tags.
Brass tags are frequently used in the plumbing industry. Their high durability and standout look make them great for marking valves.
It is often preferred when using brass piping or valves to maintain a similar appearance.
If your organization is using piping and valves and you’re not adequately identifying them you’re putting a lot to chance. This may make inspections more difficult, leading to errors or equipment failure.
Plus workers near the pipes are at risk of injury or mistake. Keep your organization in order with proper identification.